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As a premier softgels manufacturer, we provide custom, high-quality softgel solutions with precise manufacturing and optimal ingredient absorption. Our end-to-end services cover formulation, production, and packaging, ensuring consistency and reliability.
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The active ingredients (liquids, powders, oils, etc.) are carefully selected and blended to create a stable and effective formulation. The formulation is designed to meet the specific needs of the product (e.g., vitamins, supplements, or pharmaceuticals).
A gelatin mixture (or plant-based alternative for vegan softgels) is prepared by heating gelatin, plasticizers, water, and other excipients to create a smooth, pliable dough-like consistency for the shell.
The prepared formulation is filled into softgel shells using specialized machinery. This is done in two ways:
The gelatin is extruded into ribbons, which are then cut into individual softgel shapes. The capsules are formed using a rotary die system, which molds and seals the softgels.
The softgels are sealed to prevent leakage. This is done by carefully applying pressure, heat, and sometimes vacuum to ensure the shell is properly closed around the filling.
The softgels are then dried to remove excess moisture, which helps maintain their stability and prevents the shells from becoming too soft or sticky.
Once dried, the softgels are polished to give them a smooth, shiny surface. This is often done with a food-grade wax or other coating material to enhance appearance and ease of swallowing.
Softgels undergo rigorous quality control checks, including testing for weight, size, seal integrity, and uniformity of the active ingredients. This ensures the final product meets regulatory and industry standards.
After passing quality control, the softgels are packaged into bottles, blisters, or other packaging formats, depending on the client’s requirements. Packaging is done in a controlled environment to avoid contamination.
The final product is inspected one last time for any defects before being shipped out for distribution. This ensures that only the highest quality softgels reach the market.
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